What should be paid attention to when customizing hardware?
Release time:
2022-09-27
The non-standard custom processing method for hardware first relies on the technical requirements of the surface of the processed part.
The non-standard custom processing method for hardware first relies on the technical requirements of the surface of the processed part. It should be noted that these technical requirements may not necessarily be specified in the part drawings, and sometimes due to technical reasons, they may be higher than the requirements of the process drawings in some aspects. Next, let's take a look at what to pay attention to when customizing hardware?
For example, if there are requirements for surface machining of metal parts due to misalignment of the reference, or if the reference has high precision and machining requirements for parts, when the technical requirements for surface machining accuracy have been clarified, the machining method can be selected based on this machining method that can ensure the machining requirements, and the machining methods for the required processes can be determined. The selected machining method for the part should meet the quality requirements of the part, have good machining economy, and improve efficiency. Therefore, when choosing non calibrated hardware processing methods, the following factors should be considered:
1. The machining accuracy and surface roughness that can be obtained by any machining method for hardware parts have a large range, but knowledge is limited to economies of scale, and the range of machining accuracy is more economical. Therefore, when choosing a machining method, an appropriate economic machining method should be selected to obtain machining accuracy;
2. Need to consider the material composition of non-standard customized hardware parts;
3. Need to consider the structural shape and size of non-standard customized hardware parts;
4. It is necessary to consider the requirements of production efficiency and economy. In large-scale production, advanced technologies with high efficiency should be adopted, and even the manufacturing method of raw materials can be fundamentally changed to reduce the motion of hardware machining;
5. It is necessary to consider the manufacturers, workshops, and technical conditions of existing processing equipment. When selecting processing methods, existing manufacturing equipment should be fully utilized to tap into the potential of the enterprise and unleash the enthusiasm and creativity of workers. However, continuous improvement of existing processing equipment and the use of technology to promote process quality should also be considered;
The stability of non-standard customized hardware processing can be divided into process stability and production stability. Process stability ensures the product quality of metal stamping parts, and production stability ensures the stable production capacity of stamping hardware processing manufacturers. In the actual production of metal stamping parts, the factors that affect their stability can be summarized as follows:
1. The selection of stamping die materials and the strength design of die structural components are directly related to the stability of metal stamping parts forming;
2. The performance, thickness fluctuations, and material changes of stamping materials have a certain impact on the quality of metal stamping parts and the stability of stamping molds;
3. The magnitude of tensile resistance and the range of edge pressure play an important role in the quality stability of metal stamping deep drawing process.
4. The reasonable selection of lubricants directly affects the stability of stamping processing and the service life of stamping dies.
In order to ensure the stability of metal stamping processing, the selection of mold materials and structural design, the selection of stamping materials, including the selection of lubricants, should be considered in advance when designing the process of metal stamping parts and stamping mold design to ensure the smooth progress of stamping production.
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