Non standard shaped parts, a powerful tool for achieving special functions

In industrial production, due to the requirements of component quality and performance, non-standard shaped parts that are inconsistent with standard parts may sometimes appear. Non standard shaped parts are generally made from raw materials to meet special requirements. Their characteristics are simple structure, small size, light weight, high tensile strength, high manufacturing accuracy, good corrosion resistance, strong wear resistance, high reliability, and long service life.
 

Non standard shaped parts are usually used in industries such as electronics, machinery, instrumentation, and automotive manufacturing. Different materials, processes, and technologies can be customized according to the actual needs and application characteristics of users to meet their special requirements. It plays an irreplaceable role in industrial manufacturing, providing more choices and freedom. Using them can save time and costs, improve work efficiency, and greatly enhance product quality. They can also replace some expensive standard parts, making them more economical. It is a practical tool that can help users achieve special functions, save costs, improve efficiency, and meet their actual needs. Therefore, they have a wide range of application prospects and are increasingly favored by more and more users.

We all know that non-standard shaped parts refer to parts without standard dimensions and shapes. Due to the particularity of non-standard shaped parts, their processing may be much more complex than other parts, making their manufacturing process more challenging.

To solve the manufacturing problem of non-standard shaped parts, we first need to be familiar with its characteristics:

The size and shape of non-standard shaped parts are often much more complex than standard parts; During processing, more procedures are often required; Higher quality requirements and higher machining accuracy; The processing cost will be higher than that of standard parts.

The manufacturing methods of non-standard shaped parts are mainly divided into four categories: mechanical processing, thermal processing, electric motor processing, and surface treatment. Mechanical processing is a commonly used manufacturing method, including milling, drilling, cutting, sawing, combination and other methods, which can produce various complex non-standard shaped parts. Hot processing refers to the use of thermal energy to process metal materials. Common methods include forging, tempering, and hot bending, which can produce high-quality and high-precision non-standard shaped parts. Electric motor machining refers to the use of electric motors to process materials, commonly using methods such as electric boring and spark discharge, which can produce high-precision and high-quality non-standard shaped parts. Surface treatment refers to the treatment of the surface of parts, commonly including polishing, polishing, heat treatment, electroplating, etc., which can improve the performance and appearance of materials.

The manufacturing of non-standard shaped parts is a complex process that requires a combination of multiple processing methods and surface treatments to achieve the desired machining effect. Therefore, when manufacturing non-standard shaped parts, it is necessary to have a deep understanding of the characteristics of the parts, carefully choose the processing method and surface treatment method, in order to achieve the processing effect.